TECHNICAL 09 · LOGISTICS
Why a 6 m tube does not fit in a 20GP, and what to do about it.
A 20GP has about 5.898 m of internal length. A 6 m tube is 6 m. This is not a packing problem, it is an arithmetic problem, and it is the single most common loading error in this trade.

| Container | Internal length | Internal width | Internal height | Door height | Payload |
|---|---|---|---|---|---|
| 20GP | 5.898 m | 2.352 m | 2.393 m | 2.280 m | ≈ 28 t |
| 40GP | 12.032 m | 2.352 m | 2.393 m | 2.280 m | ≈ 26–28 t |
| 40HQ | 12.032 m | 2.352 m | 2.698 m | 2.585 m | ≈ 26–27 t |
Nominal figures vary by box and operator; confirm with your forwarder before the loading plan is fixed.
The three workable plans
| Plan | Box | When it works | Cost |
|---|---|---|---|
| Ship 6 m, accept 12 m box | 40GP / 40HQ | Most projects; 12 m interior takes 6 m easily | Normal |
| Cut to 5.8 m at the mill | 20GP | Small orders, 20GP availability | Cutting + shorter member |
| Ship 12 m, cut on site | 40HQ | Large orders; site has a saw and touch-in | Site labour + coating repair |
A 20GP with 5.8 m members is often cheaper per tonne than a 40HQ for a small order — but re-check the bay length.
The 12 m case
A 12 m tube fits a 40 foot box with about 30 mm of clearance each end, which is not enough for a careless load. Bundles are loaded diagonally or with the box's own end walls protected, and the last bundle is what usually damages. If 12 m members are specified, the loading plan is part of the quotation.
Weight is rarely the limit
A 1,000 m² multi-span frame at 6 kg/m² weighs about 6 t. Even a 12,000 m² project at the same rate is 72 t, which is three containers and still volume-limited. Heavy-wall tube and dense fittings are the exception: a container of Ø60.3×3.0 reaches payload before it fills.
A loading plan is a document
It should state: member lengths, bundle count, bundle weight, stacking order, lashing method, and which bundles carry fittings. If a supplier cannot produce it, the loader will improvise.
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