Mill direct · Tianjin, China · EN 10219 tube · ISO 1461 galvanising on request Seller of record: XinYonSen +86 150 2264 1456 2268199197@qq.com
Steel frame millTianjin, China · mill direct
RFQ

TECHNICAL 07 · MATERIAL

Tube weight: the formula, the tolerance, and how to check a bill of materials.

Weight per metre is how buyers compare tube prices and how forwarders plan a container. The geometric formula is simple; the difference between calculated and mill-table weight is where purchase orders go wrong.

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The formulas used on this site
SectionFormula (kg/m)Notes
Round0.02466 × t × (D − t)D and t in mm; exact for plain round
Square4 × (a − t) × t × 0.00785ignores corner radii, ≈ +2–3 % vs mill table
Rectangular2 × (a + b − 2t) × t × 0.00785same caveat
Ovalperimeter (Ramanujan approx) × t × 0.00785approximate; oval tables vary by mill

0.00785 kg/m per mm² of section area, i.e. steel density 7.85 g/cm³.

Worked examples

Four checks a buyer can do in a minute
SectionCalculationResult
Ø60.3 × 2.00.02466 × 2.0 × 58.32.87 kg/m
Ø48.3 × 2.00.02466 × 2.0 × 46.32.28 kg/m
40 × 40 × 2.04 × 38 × 2 × 0.007852.39 kg/m (table ≈ 2.31)
30 × 60 × 2.0 ovalapprox perimeter 142 mm × 2 × 0.00785≈ 2.23 kg/m

If a quotation's weight per metre is 10 % above these, ask whether it is a different wall thickness.

Why calculated and mill weights differ

  • Corner radii: a square tube's rounded corners remove area, so the geometric formula overestimates.
  • Wall tolerance: EN 10219 allows a wall thickness tolerance, so a “2.0 mm” tube may be lighter.
  • Zinc: coating adds a few percent to shipping weight, which matters at container limits.
  • Oval: the perimeter depends on the actual shape, and mills publish their own tables.

How to use this when buying

Ask for weight per metre per member and compare against the formula. A frame quoted at 6.5 kg/m² where the formulas suggest 4.5 kg/m² is either a heavier design or a padded number — both worth a question.

Weight and the container

Container payload, not volume, usually binds first on steel. A 40HQ carries roughly 26–27 t payload; a frame at 6 kg/m² for 1,000 m² is about 6 t of steel, so the frame fills the container by volume long before it reaches the weight limit. The exception is heavy-wall profiles and fittings, where weight becomes the constraint.

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